Technical Data Sheet

AQUA ARMOR provides a tough, stand-alone waterproofing lining. An impermeable barrier suitable for stainless, carbon steel and concrete. Excellent chemical and corrosion resistance. Suitable over a wide pH range, and very forgiving for out-of-balance water chemistry. Does not require periodic refinishing, with a service life up to 20 years. Can be applied directly to gunite, poured-in-place concrete and metal.

Refilled free-form pool with turquoise water, curved entry steps and handrails

Product Description

Aqua Armor is a spray-applied, high-build, high-performance, glass fibre-reinforced polymeric coating that is impermeable, hard, wear, abrasion and corrosion resistant. It delivers a slightly textured surface, and excellent bonding to stainless steel and concrete. It is an industrial-grade product, used for heavy-duty industrial protective coatings.

Product Information

Water vapor transmission testASTM E96/E96M-24
ColorWhite and some custom colors.
Catalyst ratio1–3% MEKP. Level depends on temperature and other environmental conditions.
Cure mechanismFree radical initiated chain growth polymerization of a thermosetting resin.
Concrete adhesionASTM D 7234 N/mm². Result: Exceeds the strength of concrete.
Stainless steelWith abrasive blasting/angular profile for bond – 75.8 MPa
Typical thickness range1500–2000 µm
Theoretical coverage1.5 m²/kg @ 500 µm
Water temperature resistanceContinuous 90 °C
Container volume208 L drum

Preparation

Preparation procedures for concrete will be dictated by prevailing surface conditions. Where the plaster is well bonded, then acid etching is required to roughen the surface for bond. No chip-out of plaster is required. Where pop-offs have been detected, then those areas will be knocked out to solid plaster, and rapid-set cement will be used to fill in those voids. Level with a wooden float the placed cement, to existing levels. Stainless steel pools, abrasive blasting is required to produce an angular profile for bond. Use the appropriate blast media. Profile the metal ± 10 mils (250 µm).

Application Data

Spray methodHVLP spray equipment with 60m hose set, and internal mix gun.
ThinnerNo thinner required.
CleanerAcetone
Recoat intervalNone; apply multiple passes consecutively.
Pot lifeNo pot life considerations.
Cure timeDetermined by catalyst level and temperature. Typically 5–10 hrs.

Application

ConstituentsModified vinyl ester base resin, reinforced with glass fibre. Resin additives, modifiers and UV stabilizers are added.
Spray tip.060 for high output.

Proper spraying techniques must be observed. Do not apply < 5 °C.

Environmental Conditions and Limitations

AQUA ARMOR cannot be applied in excessive moisture and damp conditions. Use ASTM D 4263; Plastic Sheet Test Method to test for moisture in concrete pools.

Safety Precautions

AQUA ARMOR can only be applied by Certified Applicators who will uphold the safety policy for applying Aqua Armor. Applicators shall wear half face respirators. The resin contains a solvent, but is not harmful to health.

Storage and Shelf Life

Store in a cool, dry covered space. Away from direct sunlight or heat source.

Do not store below 5 °C. Shelf life is 3–4 months based on temperature.

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